Large-Scale Flooring Production with Stable Supply Capacity

Xinkailin operates a professional flooring manufacturing facility in Shandong Province, China, serving global customers with high-quality homogeneous vinyl flooring, rubber flooring, dance flooring, and a wide range of mats. Our factory is equipped with 14 industry-leading production lines and two R&D laboratories, with an annual capacity of:

• 20 million m² homogeneous vinyl flooring
• 1 million m² rubber flooring
• 30 million m² various types of mats

From initial flooring concept to final contract manufacturing, our management and production teams work in close coordination to ensure smooth workflows, efficient execution, and consistent quality at every stage.

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60,000 m²

Self-owned Factories

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30,000 m²

Max Daily Production Capacity

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18,000 m²

In-house Warehouse Space

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2 Million m²

On-Hand Inventory

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7 Days

Sample Turnaround (Min.)

 

Modern Manufacturing Workshops

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Raw Material Storage Warehouse
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Mixing and Compounding Workshop
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Extrusion or Calendering Workshop
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PVC Flooring Coating & Laminating line
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Cooling & Rewinding Workshop
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Packing & Finished Goods Warehouse
 

 

Key Processes of Our Homogeneous PVC Flooring Manufacturing

  • Raw Material Preparation
  • Mixing, Calendaring & Sheet Formation
  • Cooling & Surface Coating
  • Trimming, Slitting & Rewinding
  • Final QC & Packaging
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    Raw Material Preparation

    The process begins with carefully selected raw materials, including virgin PVC resin, natural stone fillers, DOTP plasticizers, stabilizers, and color pigments. These materials are precisely measured and blended to form a base vinyl compound, defining the product's durability, flexibility, and overall performance.

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    Mixing, Calendaring & Sheet Formation

    The blended PVC compound is first thoroughly mixed in high-speed industrial mixers. It is then fed into a high-temperature calendaring system, where it is heated, compressed, and rolled into a continuous sheet with controlled thickness. Since the pattern and color are not merely surface-level, homogeneous flooring retains its uniform appeal even under extreme wear.

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    Cooling & Surface Coating

    After sheet formation, the PVC flooring sheet passes through cooling rollers to stabilize its structure and ensure dimensional accuracy. Once fully stabilized, an eco-friendly UV-cured coating is applied to enhance resistance to scratches, stains, and daily wear.

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    Trimming, Slitting & Rewinding

    In this stage, the flooring is edge-trimmed to ensure clean, uniform edges to reduce nicks or chips. The jumbo rolls are then slit into required lengths for different applications. After slitting, the material is tightly wound onto cardboard cores to form finished rolls.

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    Final QC & Packaging

    Each roll undergoes strict final inspection before shipment...

 

End-to-End Quality Control

At Xinkailin, quality control runs through every stage of production, from raw material inspection to final packaging. With multiple inspection checkpoints, an in-house laboratory, and a strict ISO-certified quality management system, all flooring products are tested by SGS and comply with EU REACH standards. This ensures consistent performance, safety compliance, and long-term reliability across diverse commercial and public applications.

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Batch-to-Batch Consistency Control
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ISO-Certified Quality System
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In-House Testing Center
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Global Regulatory Compliance
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Raw Material Verification

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Pre-Production Sample Testing

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Floor Color Variation Comparison

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Sheet Thickness Inspection

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Surface Property Testing

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Finished Flooring Inspection

 

 

Green Manufacturing & Sustainability

Driven by our mission to make greener flooring more accessible, Xinkailin is committed to sustainable and responsible PVC flooring manufacturing. We use only 100% virgin, phthalate-free raw materials together with optimized lamination and coating processes to help reduce VOC emissions during production. Our homogeneous vinyl flooring is SGS-tested with zero formaldehyde detected, helping create safer indoor environments for children and sensitive occupants.

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Your Trusted Partner in PVC Sheet Flooring Solutions

Work with Xinkailin for high-quality, stable supply, and OEM vinyl flooring solutions for your business. Discover how our expertise can support your next project.